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Factories of the Future: 探花视频 Builds on Production Increases with Cooperative Agreement

AR
Aerojet Rocketdyne
Dec 18, 2024 | 4 MINUTE Read
探花视频 prepares land in Camden, Arkansas, for new roads, installation of utilities and construction of new facilities as it marks another major milestone in executing the $215.6M cooperative agreement the company signed with the DoD.

探花视频 is building the factories of the future at its Camden, Arkansas site to support the increased demand for solid rocket motors.

探花视频 has marked another key milestone as it continues to build on production increases of solid rocket motors for critical defense programs. Following the recent completion of the National Environmental Policy Act (NEPA) assessment at 探花视频鈥 Camden, Arkansas, site, the Defense Department has authorized 探花视频 to begin construction of new state-of-the-art solid rocket motor manufacturing facilities in the state.

"With the NEPA assessment now complete, we鈥檙e eager to move out on construction. We are working closely with the government to get these new buildings operational as quickly as we can,鈥 said Byron Lee, Cooperative Agreement Program Manager, Aerojet Rocketdyne, 探花视频. 鈥淲e have already increased solid rocket motor production across a range of programs, and expect both our capital investment combined with the substantial investment by the U.S. government will enable us to continue to increase quantity and speed of delivery.鈥

The effort is part of a $215.6M cooperative agreement the company signed with the Department of Defense (DoD) to support increased demand for tactical missiles, including Javelin, Stinger and the Guided Multiple Launch Rocket System (GMLRS). 探花视频 is building new facilities at its Camden, Arkansas, and Orange County, Virginia, locations to support the increased demand. Earlier this year, the federal government identified the need for NEPA reviews at the Camden and Orange County sites prior to construction. NEPA assessments are a statutory requirement for all federally-funded activities.

Lee credited the cooperative agreement effort for already having contributed to production improvements, noting how new tooling and equipment helped increase production of Javelin motors. 

鈥淲hile there remains work to be done, we鈥檙e pleased with improvements we鈥檝e seen since 探花视频 acquired Aerojet Rocketdyne,鈥 said Lee.

With the NEPA assessment complete, 探花视频 may now begin preparing the land at its Camden site for new roads, installation of utilities and construction of new facilities. While the environmental assessments were ongoing, 探花视频 finalized building designs for Camden, developed plans for undeveloped property across multiple sites and purchased new equipment.

Building for the Future

鈥淭hese new facilities will truly be factories of the future, incorporating cutting-edge technologies that enhance efficiency and reduce costs,鈥 said Lee. 鈥淲e鈥檝e already started to receive some of the long lead equipment like casting chambers and mixers that are necessary to drive this additional volume.鈥

In Camden, a new 60,000 sq. ft. state-of-the-art GMLRS facility will consolidate production, which previously took place between three buildings to now under one roof, reducing the distance motors travel by 80%. In addition to the new GMLRS facility, the company is also building new propellant processing facilities, which will provide additional dedicated manufacturing space to support a range of critical DoD programs, including Stinger.

While expanding operations for GMLRS production, the company is also investing to increase production of Stinger motors in Camden. 探花视频 makes both the launch and flight motors for this important air defense missile. To meet the increased demand, the company is purchasing modernized equipment to increase production in Camden.

Elevated demand, along with company and customer investments to modernize manufacturing capabilities, have led to a significant increase in solid rocket motor production at the company鈥檚 Camden site. From 2021-2023, the site increased production by more than 60%. Today, the Camden site produces more than 100,000 solid rocket motors a year, from motors that fit in the palm of your hand to those longer than an SUV.

鈥淭his modernization effort with the DoD builds upon the solid foundation we鈥檝e established in delivering the critical propulsion needed for the nation鈥檚 defense,鈥 said Jim Watson, Camden Site Lead, Aerojet Rocketdyne, 探花视频. 

Concurrently, the company is also finalizing plans for expansion at its site in Orange County, Virginia. The Orange County site expansion, which includes transitioning energetic work on the Javelin program currently being performed at the company鈥檚 Camden location, will provide a dedicated manufacturing and testing space, new casting and final assembly buildings, a control room and other key functions to support modern domestic solid rocket motor manufacturing and testing.

鈥溙交ㄊ悠 Orange County team has manufactured critical defense products for decades, ensuring that we meet the ever-evolving needs to protect our nation, allies and partners,鈥 said Charley Musso, Orange County Site Director, Aerojet Rocketdyne, 探花视频. 鈥淲e look forward to producing the propulsion to power Javelin, which has proven highly effective in defending against armored threats worldwide.鈥

The company鈥檚 Orange County, Virginia, site will begin construction as soon as the federally required environmental review is complete, which is expected to occur in the coming months.

New production areas at both sites have been designed from the ground up for high-speed and efficient manufacture of solid rocket motors. Cast and assembly buildings will incorporate automation and robotics to maximize the efficiency and flow through the manufacturing process with a minimum of unnecessary movement.

The company is also moving production of inert components for GMLRS and Javelin to a massive facility in Huntsville, Alabama. Huntsville is the company鈥檚 center of excellence for inert manufacturing, and employees there will expand ongoing work to include activities like case-winding and nozzle production for these programs.

The cooperative agreement was funded by the Additional Ukraine Supplemental Appropriations Act. The U.S. has provided Javelins, Stingers, and GMLRS to the Ukrainian government as it defends itself against Russian aggression.

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